Honorable Mention: Functional Façade, Made with a Robot for Cornell Tech’s Emma and Georgina Bloomberg Center

Automation helped Morphosis and A. Zahner Co. realize a bespoke rainscreen for the innovative academic building in New York.

3 MIN READ
Rainscreen panels, west elevation, Bloomberg Center at Cornell Tech

Matthew Carbone

Rainscreen panels, west elevation, Bloomberg Center at Cornell Tech

“This project shows how something so simple can be done in order to achieve maximal design finishes.” —Juror Florencia Pita

Rainscreens have long helped to protect buildings from water infiltration and, in colder climates, heat loss. But on structures with large wall expanses, they can look monotonous. To break up the façade of the Bloomberg Center at Cornell Tech, on New York’s Roosevelt Island, the project team turned the building’s rainscreen into a functional work of art.

The need for the rainscreen, says Morphosis principal Ung-Joo Scott Lee, AIA, came from Cornell University’s request that the project be energy neutral. “The client said, ‘What if instead of giving you a dollar budget, we gave you an energy budget?’ ” Lee recalls.

Morphosis reached out to metal fabricator A. Zahner Co., in Kansas City, Mo., for help in conceiving a rainscreen that would fulfill its conventional functions but also make an aesthetic statement. The team hit on the idea of using 4,000 2-foot by 10-foot metal panels, each punctuated by laser-cut, 2-inch-diameter circular tabs. Each tab would be rotated from the vertical plane by a precise degree in order to reflect a specific amount of light such that, when viewed from afar, the 337,500 tabs and perforations would morph into images: on the building’s west elevation is the Manhattan skyline, just across the East River; on the east, are the gorges around Ithaca, N.Y., Cornell University’s hometown. The images are somewhat abstract—more “inspired by” than anything literal—because the designs have to balance aesthetic, energy conservation, and light distribution requirements.

The Bloomberg Center at Cornell Tech, designed by Morphosis Architects

Matthew Carbone for Morphosis

The Bloomberg Center at Cornell Tech, designed by Morphosis Architects

West and south elevations, the Bloomberg Center at Cornell Tech

Matthew Carbone

West and south elevations, the Bloomberg Center at Cornell Tech

Accurately turning each of those hundreds of thousands of tabs to its particular angle, however, would take workers about a month—not accounting for potential errors in finesse. As an alternate, Zahner proposed reprogramming a spare welding robot to push and rotate each tab as specified. The completion time? A few days.

And while this was a site-specific, one-off solution, Zahner engineer James Coleman says it demonstrated how well fabricators can work with architects to realize ideas that once would have stayed on the drawing board. “The message,” he says, “is to come with the wildest ideas and we’ll shape our manufacturing process around that.”

Automated tab rotation in action

Courtesy A. Zahner Company

Automated tab rotation in action

Detail view, metal panels

Courtesy A. Zahner Company

Detail view, metal panels

Left: Robotics path; Right: Section detail

Courtesy A. Zahner Company

Left: Robotics path; Right: Section detail

Detail view, rainscreen tabs

Courtesy A. Zahner Company

Detail view, rainscreen tabs

The south façade of the Bloomberg Center, showing the building's perforated metal cladding and rooftop solar canopy.

Matthew Carbone for Morphosis

The south façade of the Bloomberg Center, showing the building's perforated metal cladding and rooftop solar canopy.

Project Credits
Project: Functional Façade, Emma and Georgina Bloomberg Center
Client: Cornell University
Design Firm: Morphosis, Culver City, Calif. . Thom Mayne, FAIA (design director); Ung-Joo Scott Lee, AIA (project principal); Luke Yoo (project architect); Nicolas Fayad, Edmund Ming Yip Kwong, Jerry Figurski, Jean Oei (project designers); Chloe Brunner, Debbie Chen, Chris Eskew, Stuart Franks, Farah Harake, Clayton Henry, Ted Kane, Hunter Knight, Ryan Leifield, Simon McGown, Brian Richter, Go-Woon Seo (project team); Cory Brugger, Assoc. AIA, Kerenza Harris, Stanley Su (advanced technology); Fiorella Barreto, Christopher Battaglia, Marco Beccuci, Paul Cambon, Vivian Chen, Tom Day, Justin Foo, Yong Fei Gu, Yoon Her, Sean Kim, Jognwan Kwon, Matt Lake, Sangyun Lee, Haidi Liu, Assoc. AIA, Eric Meyer, Nicole Meyer, Jason Minor, Michelle Park, Vincent Parlatore, Conway Pedron, Danny Salamoun, Ben Salance, Suzanne Tanascaux, Matthew Tarpley, Ben Toam (project assistants); Stuart Franks, Jasmine Park, Nathan Skrepcinski, Sam Tannenbaum (visualization)
Façade Construction: A. Zahner Co.
Façade Consultant: Arup
Façade Coating: PPG
Structural Engineer: Arup
M/E/P Engineer: Arup
Fire Protection Consultant: Arup
Sustainability Consultant: Arup
Cost Estimator: Dharam Consulting
Geotechnical Engineer: Mueser Rutledge Consulting Engineers
Lighting Design: Arup
Acoustics: Arup
Audiovisual/IT/Security/Smart Building: Arup
Code Consultant: Code Consultants, Inc.
Specifications: Construction Specifications Institute
Waterproofing Consultant: Henshell & Buccellato
Food Services Consultant: Jacobs Doland Beer
Graphics and Signage: Pentagram
Visualization: Kilograph
Collaborating Artists: Matthew Day Jackson, Michael Riedel, Matthew Ritchie, Alison Elizabeth Taylor
General Contractor: Barr & Barr
Preconstruction Construction Manager: AECOM Tishman
Owner’s Representative: Forest City Realty Trust

About the Author

Clay Risen

Clay Risen is an editor at The New York Times op-ed section and the author, most recently, of The Bill of the Century: The Epic Battle for the Civil Rights Act (Bloomsbury Press, 2014). Along with regular articles for the Times, his freelance work has appeared in publications like Smithsonian, Metropolis, Fortune, and The Atlantic. Risen returns to the ARCHITECT fold after a brief hiatus, during which he wrote American Whiskey, Bourbon & Rye: A Guide to the Nation’s Favorite Spirit (Sterling Epicure, 2013). In the past, he has covered the legacies of critics Ada Louise Huxtable and Herbert Muschamp for ARCHITECT, as well as written criticism of his own about an interpretive center addition to the Vietnam Veterans Memorial in Washington, D.C., social housing built in interwar Germany, and how to fix the Pritzker Prize on the eve of that award’s 30th anniversary.

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